isibhengezo_sekhasi

umkhiqizo

umugqa wokukhiqiza we-hydroforming ocindezeleke kakhulu wangaphakathi

Incazelo emfushane:

Ukwakheka kwengcindezi ephezulu yangaphakathi, okubizwa nangokuthi i-hydroforming noma i-hydraulic forming, inqubo yokwakha izinto esebenzisa uketshezi njengendlela yokwakha futhi ifeze inhloso yokwakha izingxenye ezingenalutho ngokulawula ingcindezi yangaphakathi kanye nokugeleza kwezinto. I-Hydro Forming uhlobo lobuchwepheshe bokwakha i-hydraulic. Kuyinqubo lapho ithubhu isetshenziswa njenge-billet, bese i-tube billet icindezelwa emgodini wesikhunta ukuze yakhe umsebenzi odingekayo ngokusebenzisa uketshezi oluphezulu kakhulu kanye ne-axial feed. Ezingxenyeni ezinezingqimba ezigobile, i-tube billet idinga ukugotshwa kusengaphambili ibe yisimo sengxenye bese icindezelwa. Ngokohlobo lwezingxenye zokwakha, ukwakheka kwengcindezi ephezulu yangaphakathi kuhlukaniswe ngezigaba ezintathu:
(1) ukunciphisa i-hydroforming yepayipi;
(2) ithubhu elingaphakathi kwe-axis egobayo i-hydroforming;
(3) i-hydroforming yepayipi elidlula ama-multi-pass amaningi.


Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

Izinzuzo kanye Nezicelo

Ingxenye yokwenza i-hydroforming inesisindo esincane, ikhwalithi yomkhiqizo enhle, umklamo womkhiqizo oguquguqukayo, inqubo elula, futhi inezici zokwakheka okuseduze kwenethi kanye nokukhiqizwa okuluhlaza, ngakho-ke isetshenziswe kabanzi emkhakheni wezimoto ezilula. Ngokuklanywa kwesigaba okusebenzayo kanye nokwakheka kobukhulu bodonga, izingxenye eziningi zezimoto zingakhiwa zibe yingxenye eyodwa ehlanganisiwe enesakhiwo esiyinkimbinkimbi ngokwakhiwa kwe-hydroforming kwamashubhu ajwayelekile. Lokhu kusobala ukuthi kuphakeme kakhulu kunendlela yendabuko yokunyathela kanye nokushisela ngokwekhwalithi yomkhiqizo kanye nobulula benqubo yokukhiqiza. Izinqubo eziningi zokwenziwa kwe-hydroforming zidinga kuphela ukushaywa (noma ukushaywa kwe-hydroforming) okuhambisana nesimo sengxenye, futhi i-diaphragm yerabha emshinini wokwenza i-hydroforming idlala indima yedayi ejwayelekile, ngakho-ke izindleko zedayi zingaphansi ngo-50% kunedayi yendabuko. Uma kuqhathaniswa nenqubo yokunyathela yendabuko, edinga izinqubo eziningi, ukwenza i-hydroforming kungakha ingxenye efanayo ngesinyathelo esisodwa nje.

i-hydroforming 02
Ukwakhiwa Kwe-Hydroform Yangaphakathi Enomfutho Ophakeme

Uma kuqhathaniswa nezingxenye zokushisela ezigxishiwe, izinzuzo ze-hydroforming yamapayipi yilezi: ukonga izinto, ukunciphisa isisindo, izingxenye ezijwayelekile zesakhiwo zingancishiswa ngo-20% ~ 30%, izingxenye zomgodi zingancishiswa ngo-30% ~ 50%: Njengohlaka lwemoto, isisindo esijwayelekile sezingxenye zokushisela singama-12kg, izingxenye zangaphakathi ezicindezela kakhulu zingama-7 ~ 9kg, ukwehla kwesisindo ngama-34%, ukwesekwa kwerediyetha, isisindo sezingxenye zokushisela ezijwayelekile singama-16.5kg, izingxenye zangaphakathi ezicindezela kakhulu zingama-11.5kg, ukwehla kwesisindo ngama-24%; Kunganciphisa inani lomsebenzi wokusebenza olandelayo womshini kanye nokushisela; Kwandisa amandla nokuqina kwengxenye, futhi kwandise amandla okukhathala ngenxa yokuncipha kwamalunga e-solder. Uma kuqhathaniswa nezingxenye zokushisela, izinga lokusetshenziswa kwezinto lingama-95% ~ 98%; Kunciphisa izindleko zokukhiqiza kanye nezindleko zesikhunta ngo-30%.

Imishini yokwenza i-hydroforming ifaneleka ekukhiqizeni izindiza, amandla enuzi, i-petrochemical, uhlelo lwamanzi okuphuza, uhlelo lwamapayipi, izimboni zezimoto namabhayisikili zezingxenye eziyinkimbinkimbi ezigobile. Imikhiqizo eyinhloko emkhakheni wezimoto uhlaka lokusekela umzimba wezimoto, uhlaka olusizayo, izingxenye ze-chassis, ukwesekwa kwenjini, ukufakwa kwamapayipi okungenisa kanye nohlelo lokukhipha umoya, i-camshaft nezinye izingxenye.

i-hydroforming

Ipharamitha yomkhiqizo

Okuvamile amandla[KNI

16000>NF>50000 16000 20000 25000 30000 35000 40000 50000

Ukukhanya kwasemini ukuvula[mm]

 Phezu isicelo

Isilayidi isifo sohlangothi [mm]

1000 1000 1000 1200 1200 1200 1200
Isivinini sesilayidi Ngokushesha yehla[mm/s]
Ukucindezela[mm/s

Ukubuyisa[mm/s]

Usayizi wombhede

LR[mm]

2000 2000 2000 3500 3500 3500 3500

I-FB[mm]

1600 1600 1600 2500 2500 2500 2500
Ukuphakama kusukela embhedeni kuya phansi [mm]

Amandla aphelele enjini [KW]


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