isibhengezo_sekhasi

umkhiqizo

umugqa wokukhiqiza we-hydroforming wangaphakathi onengcindezi ephezulu

Incazelo emfushane:

Ukwakhiwa kwengcindezi ephezulu yangaphakathi, okubuye kubizwe nge-hydroforming noma i-hydraulic forming, inqubo yokwakha impahla esebenzisa uketshezi njengendlela yokwakha futhi ifinyelela inhloso yokwenza izingxenye ezingenalutho ngokulawula ukucindezela kwangaphakathi nokugeleza kwempahla.IHydro Forming iwuhlobo lobuchwepheshe bokwenza i-hydraulic.Kuyinqubo lapho ishubhu lisetshenziswa njenge-billet, futhi i-tube billet icindezelwa emgodini wesikhunta ukuze kwakheke umsebenzi odingekayo ngokusebenzisa uketshezi olunomfutho ophezulu kakhulu kanye ne-axial feed.Ezingxenyeni ezinezimbazo ezigobile, i-tube billet idinga ukugotshwa kusengaphambili ibe yisimo sengxenye bese icindezelwa.Ngokusho kohlobo lwezingxenye ezakhayo, ukwakheka kwengcindezi ephezulu yangaphakathi kuhlukaniswe izigaba ezintathu:
(1) ukunciphisa i-tube hydroforming;
(2) ishubhu ngaphakathi kwe-axis egobayo i-hydroforming;
(3) i-multi-pass tube high-pressure hydroforming.


Imininingwane Yomkhiqizo

Omaka bomkhiqizo

Izinzuzo kanye nezicelo

Ingxenye ye-hydroforming inesisindo esilula, ikhwalithi yomkhiqizo omuhle, umklamo womkhiqizo oguquguqukayo, inqubo elula, futhi inezici zokwakha eduze kwe-net kanye nokukhiqiza okuluhlaza, ngakho-ke isetshenziswe kabanzi emkhakheni we-automotive lightweight.Ngokuklanywa kwesigaba esiphumelelayo kanye nomklamo wokujiya kodonga, izingxenye eziningi zezimoto zingakhiwa zibe ingxenye eyodwa ebalulekile enesakhiwo esiyinkimbinkimbi nge-hydroforming yamashubhu ajwayelekile.Lokhu ngokusobala kuphakeme kakhulu kunendlela yendabuko yokugxiviza nokushisela ngokwekhwalithi yomkhiqizo nobulula benqubo yokukhiqiza.Izinqubo eziningi ze-hydroforming zidinga kuphela i-punch (noma i-hydroforming punch) ehambisana nokuma kwengxenye, futhi i-diaphragm yenjoloba emshinini we-hydroforming idlala indima yokufa okujwayelekile, ngakho-ke izindleko zokufa zingaphansi kwama-50% kunezomdabu. fa.Uma kuqhathaniswa nenqubo yendabuko yokugxiviza, edinga izinqubo eziningi, i-hydroforming ingaba ingxenye efanayo ngesinyathelo esisodwa nje.

i-hydroforming 02
I-Internal High Pressure-Hydroforming

Uma kuqhathaniswa nezingxenye ze-stamping welding, izinzuzo ze-hydroforming yamapayipi yilezi: izinto zokonga, ukunciphisa isisindo, izingxenye ezijwayelekile zesakhiwo zingancishiswa ngo-20% ~ 30%, izingxenye ze-shaft zingancishiswa ngo-30% ~ 50% : Njenge-subframe yemoto, i Isisindo esijwayelekile sezingxenye zokunyathela singama-12kg, izingxenye zangaphakathi zokucindezela okuphezulu ziyi-7 ~ 9kg, ukunciphisa isisindo ngo-34%, ukusekelwa kwe-radiator, izingxenye ezijwayelekile zokunyathela isisindo esingu-16.5kg, izingxenye zangaphakathi zokucindezela okuphezulu ziyi-11.5kg, ukunciphisa isisindo ngo-24%;Inganciphisa inani lemisebenzi elandelayo yomshini nokushisela;Ukwandisa amandla nokuqina kwengxenye, futhi ukwandise amandla okukhathala ngenxa yokunciphisa amalunga e-solder.Uma kuqhathaniswa nezingxenye zokushisela, izinga lokusebenzisa impahla lingama-95% ~ 98%;Yehlisa izindleko zokukhiqiza kanye nezindleko zesikhunta ngo-30%.

imishini ye-hydroforming ifanele ukukhiqiza i-aerospace, amandla enuzi, i-petrochemical, isistimu yamanzi okuphuza, isistimu yamapayipi, izimboni zezimoto namabhayisikili zezingxenye ezingenalutho zesigaba esiyinkimbinkimbi.Imikhiqizo eyinhloko emkhakheni wezimoto uhlaka lokusekela umzimba wezimoto, uhlaka olusizayo, izingxenye ze-chassis, ukusekelwa kwenjini, ukufakwa kanye nokufakwa kwamapayipi esistimu, i-camshaft nezinye izingxenye.

i-hydroforming

Ipharamitha yomkhiqizo

Okuvamile phoqa[KNI

16000>NF>50000 16000 20000 25000 30000 35000 40000 50000

Ukukhanya kwasemini ukuvula[mm]

 Phezu isicelo

Shelelisela unhlangothi[mm]

1000 1000 1000 1200 1200 1200 1200
Isivinini sesilayidi Ngokushesha ehle[mm/s]
Iyacindezela[mm/s

Buyela[mm/s]

Usayizi wombhede

LR[mm]

2000 2000 2000 3500 3500 3500 3500

FB[mm]

1600 1600 1600 2500 2500 2500 2500
Ukuphakama ukusuka embhedeni kuya phansi [mm]

Ingqikithi yamandla emoto [KW]


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